Marya GMP Certified Vial Powder Quantitative Filling Machine Servo Motor Control for Vaccine Biologics

Customization: Available
Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Energy & Mining, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
Certification: CE, FDA, GMP, ISO

Product Description

📊 Basic Information

Control SystemFully Automatic
Treatment ProcessEDI, Filtration, RO, Softening
Warranty1 Year
TypeWashing Filling Sealing Machine
Automatic GradeAutomatic
Material TypePowder
Filling Valve HeadMulti-Head
Filling PrinciplePressure
Production Speed30-50 Bottles/Min
Drive ModeServo Motor

📝 Product Description

High Precision Servo Drive Vial Bottle Powder Filling Machine

The vial powder filling production line is composed of the ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping, and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line, which is mainly used in the production of vial sterile powder filling.

Vial Powder Quantitative Filling Machine
Servo Motor Control Filling Equipment

⚙️ Technical Parameters

Model KGF4 KGF6 KGF8 KGF10 KGF12 KGF20
Applicable Specs 2~30ml vial bottles
Filling heads 4 6 8 10 12 20
Capacity (bts/min) 50-100 80-150 100-200 150-300 200-400 250-500
Qualification Rate ≥99%
Air Cleanliness 100 Grade
Power Supply 380V 50Hz / 5kw

🚀 Performance Features

Machine Detail View
Production Line Component
Automated Filling System
  • The whole auger powder filling line meets new GMP requirements and Pharmacopoeia standards.
  • Straight-line layout reduces drug cross-contamination risk and ensures aseptic levels.
  • Production Capacity ranges from 6000-30000 BPH for various filling requirements.
  • Filling Accuracy: ≤ ±1% (depending on specific drug characteristics).
  • High degree of automation with fewer operators required for full production.
  • Hot air circulation tunnel oven ensures heat resources are removed effectively.
  • Optional open-RABS isolation protection system and class 100 laminar flow hood.
  • Multi-head screw intermittent filling directly into bottles to avoid secondary pollution.
  • Equipped with online monitoring for dust particles, wind speed, and pressure.
  • PLC automatic control with high-precision colored touch screen operation.

🖼️ Gallery & Overview

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❓ Frequently Asked Questions

1. What is the typical filling accuracy of this machine?
The filling accuracy is highly precise, typically reaching ≤ ±1%, depending on the specific characteristics of the powder material being processed.
2. Does the equipment comply with international pharmaceutical standards?
Yes, the entire production line is designed to meet the latest GMP requirements and Pharmacopoeia standards for sterile pharmaceutical production.
3. What vial sizes are compatible with the filling machine?
The machine is highly versatile and applicable for 2ml to 30ml vial bottles. Customization is available for specifications between 5ml and 50ml.
4. Can the machine be integrated into an existing production line?
Yes, each machine in the line (washing, sterilizing, filling, capping) can be used as a standalone unit or connected in a full linkage production line.
5. How is contamination prevented during the process?
The system utilizes a straight-line layout to reduce cross-contamination risks and can be equipped with open-RABS isolation and Class 100 laminar flow hoods for maximum safety.
6. What type of control system does the equipment use?
The equipment uses a fully automatic PLC control system with a high-precision color touch screen for real-time monitoring and operation.

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