Marya ISO 5/GMP-Compliant Prefilled Syringe Filling Line with Vhp Sterilization for Mrna Vaccines & Biologics

Customization: Available
After-sales Service: Video Online; Filed Installation
Warranty: 1 Year

Product Description

Basic Information
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Accuracy
≤1%
Capacity
2,000-30,000 Bottles/Hour
Machine Power
4.1kw
Filling Volume
0.1-20ml
Driven Type
Electric
Filling Line

ISO 5/GMP-Compliant Prefilled Syringe Filling Line

The Prefilled Syringe Filling Machine is a fully automated system designed for high-precision and sterile filling of prefilled syringes (PFS), cartridges, and vials. It is widely used for sensitive applications such as mRNA vaccines, biologics, monoclonal antibodies, and cell therapies.

Performance Features
  • Ultra-Precise Dosing: Achieves ±1% filling accuracy, minimum fill as low as 0.1mL.
  • Sterility Assurance: ISO 5 (Class 100) environment with optional VHP sterilization.
  • Flexible Compatibility: Quick changeover for syringes, cartridges, and vials.
  • End-to-End Automation: Integrated feeding, filling, stoppering, and inspection.
Core Technology
  • Precision filling pumps (peristaltic or piston) with anti-drip design.
  • Optional isolator for OEB5 level containment.
  • Vision inspection for fill level and particulate detection.
  • PLC+HMI control system (FDA 21 CFR Part 11 compliant).
Product Parameters
Suitable Product Range0.1-20ml
Power Supply380V 50Hz
Filling Error±1%
Compressed Air Pressure0.6~0.8Mpa 20m³/h
Auto Stoppering Rate≥99.9%
Noise Level≤70db
Dimensions1630×1320×1700(mm)
Production Showcase
About Us Why Choose Us
Packaging & Shipping
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Frequently Asked Questions
Q: What is the filling accuracy of the prefilled syringe line?
A: The system achieves an ultra-precise dosing accuracy of ±1%, ensuring safety for high-value biologics.
Q: Does the machine comply with GMP standards?
A: Yes, it is ISO 5/GMP-compliant and meets EU Annex 1 requirements for aseptic processing.
Q: What types of liquids can be filled?
A: It is suitable for mRNA vaccines, monoclonal antibodies, Hyaluronic Acid, and other high-precision pharmaceutical liquids.
Q: Can the filling volume be adjusted?
A: Yes, the machine supports a range from 0.1ml to 20ml by changing relevant specification parts.
Q: Is there an inspection system included?
A: The line includes a vision inspection system for missing containers, fill level detection, and particulate monitoring.
Q: What is the maximum production capacity?
A: Depending on the configuration, the system can reach a capacity of up to 30,000 units per hour.

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