Shanghai Marya China Manufacturer Pharmaceutical Biologics Prefilled Syringe Filling Production Line

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Product Description

Basic Information
Model NO.
MY-01
Type
Piston Filling Machine
Automatic Grade
Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Capacity Cup
Structure
Rotary
Packaging
Bottle/Plastic
Production Capacity
50,000 pieces/Year
Product Description

Pharmaceutical biologics prefilled syringe filling production line

The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc. It can automatically complete unpacking, filling, stoppering and other process steps, widely used in pharmaceutical, cosmetic medicine, medical and other industries.

It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, and cosmetic medicine products. It effectively isolates the equipment from the external environment, prevent drug pollution, and improves efficiency in drug production.

Performance Features
High precision: High-precision ceramic plunger pump used for accurate filling volume control.
Sterile operation: Maintains a sterile environment to prevent microbial contamination.
Intelligent control: Automatic monitoring, adjustment, and easy-to-operate touch screen.
Regulatory conformance: Meets GMP, FDA 21CFR part 11 requirements.
Modular design: Easy to replace parts for various packaging sizes and future upgrades.
Safety: Stopper missing detection and abnormal condition alarms.
Versatility: Vacuum filling and stoppering mode applicable to multiple types of rubber stoppers.
Technical Parameters
Applications1ml - 20ml (according to specifications)
Filling range0.1ml - 20ml
Capacity2,000 - 30,000 bph
Filling heads2-10 pcs (based on capacity)
Pump TypesMetal, Peristaltic, or Ceramic pump
Filling accuracy≤ ± 1%
Pass rate≥ 99.9%
About Our Facilities
Exhibition & Logistics
Frequently Asked Questions
Q1: What types of liquids can this machine fill?
It is designed for sterile filling of biological products, vaccines, antithrombotic drugs, and cosmetic medicine products.
Q2: Does the machine comply with international pharmaceutical standards?
Yes, the production line meets GMP, FDA 21CFR Part 11, and other relevant regulatory requirements.
Q3: What is the filling accuracy of the system?
The system achieves a filling accuracy of ≤ ± 1%, depending on the specific characteristics of the medicine.
Q4: Can the production line handle different syringe sizes?
Yes, the modular design allows for the processing of various RTU packaging materials from 1ml to 20ml by replacing change parts.
Q5: What kind of filling pumps are available?
We offer multiple options including metal plunger pumps, ceramic plunger pumps, and peristaltic pumps to suit different liquid characteristics.
Q6: How does the system ensure a sterile environment?
The machine features expanded laminar flow protection and an online PMS monitoring system to track the Class A clean environment in real-time.

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